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LED Lights Production Flow

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LEDs Manufacturing

LED Wafers Fixing
The wafers that help convert energy into light are placed and arranged in a scientific order by sophisticated machines.
Wire Bonding
We use industrial gold, which is 99.9999% pure. Gold as a good conductor, strong and do not rust easily, ensuring a long lifespan of the connection.
LEDs Sorting
All LEDs are sorted automatically by current, voltage, color automatically with the spectrophotometer. Then the beads with the same spec will be connected with each other as a strip.
Vacumm Packing
All lights of LEDs will be packaged into a vacuum bag for the next step of production to prevent dust and water vapour.

Test Process:

Baking Process

Baking Process

Dehumidifying in all steps

Light Color Matching

Light Color Matching

Light Consistency

Microscope Checking

Microscope Checking

Correct placement of wafers

SMT Process

SMT Process

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Reflow soldering

Reflow soldering

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Light Assembling

Welded PCB Board
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Wiring in Alu housing
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Connect the power supply
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Covered the PC cover and end caps
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Test Process:

  • Lighting Test
  • High Voltage Test
  • Waterproof Test
  • Aging Test
  • Insulation Test

Packaging

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Test Process:

  • Vibration Test
  • Drop test

Let's Start Your Project With ShineLong!

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